Product

copper foil tinsel wire

Short Description:

What is copper foil tinsel wire?

Copper foil tinsel wire is a type of composite conductor made through a special process.

Its basic structure is ‘core material with metal wrapping‘:

- Core material: provides support and flexibility.

- Coating: an outer layer of highly conductive metal, usually is pure copper, silver, or tin-plated copper.


Product Detail

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Why copper foil tinsel wire

Copper foil tinsel wire is a classic composite metal material, whose core value lies in cleverly balancing "electrical conductivity" and "mechanical strength." It is not meant to replace pure copper wire, but is a special conductor designed to address the issues of pure copper wire being too soft, lacking in strength and bending resistance, and pure steel wire being non-conductive. In specific industries such as cable television and communication cables,even in technical conductive textiles it plays an indispensable role.
If you are considering a bare conductor that needs to be conductive while also requiring high strength or elasticity, copper foil tinsel wire is a very worthwhile option.

The Copper foil tinsel wire made by flattened copper wire in wrapped of textile filaments,intermediate textile wire supported wire strength and bending performance so the conductor wire is more flexible and durable,inner Wrapped textile filaments can be polyamide, aramid or other textile filaments according to your special specify.

Main specification

Outer Dia: 0.05mm-0.3mm
Extruion(insulation coating) available,material can be FEP,PFA,PTFE,TPU etc according to your specify.
Stranding available.
All wire can be designed and customized according to customers’ request of performance, technical parameters, outer diameter etc.

The advantages Compared to conventional conductor wires

1. Low resistance and excellent conductivity;
2. Good flexibility, and long working life
3. Good corrosion resistance and high reliability;
4. High tensile strength, durable.
5. Good solderability.

Regular Specification Data

Outer Conductor

Textile Inner Core

Diameter mm

Conductivity

≤Ω/m

Weight

m/KG

Elongation≥%

Strength

≥KG

Copper 0.08mm

250D Poyester

0.20±0.02

6.50

9000±150

8

1.50

Copper 0.10mm

250D Polyester

0.23±0.02

3.90

7000±200

10

1.50

Copper 0.05mm

50D Kuraray

0.10±0.02

12.30

28000±1500

3

0.70

Copper 0.1mm

200D Dinima

0.22±0.02

4.00

7000±200

5

4.00

Copper 0.1mm

250D Polyester

1*2/0.28

2.00

5300±500

8

1.50

Copper 0.1mm

200D Kevlar

0.22±0.02

4.00

7300±200

5

3.80

Copper 0.05mm

50D Polyester

1*2/0.13

8.50

28000±1500

5

0.35

Copper 0.05mm

70D Polyester

0.11±0.02

12.50

21500±1500

5

0.45

Copper 0.55mm

70D Polyester

0.12±0.02

12.30

21000±1500

5

0.45

Copper 0.10mm

Cotton 42S/2

0.27±0.03

4.20

6300±200

7

1.10

Copper 0.09mm

150D Polyester

0.19±0.02

5.50

9500±200

7

0.90

Copper 0.06mm

150D Polyester

0.19±0.02

12.50

16500±500

7

0.90

Tin Copper 0.085mm

100D Kuraray

0.17±0.02

5.00

16000±1000

5

2.00

Tin Copper 0.08mm

130D Kevlar

0.17±0.02

6.60

14500±100

5

2.00

Tin Copper 0.06mm

130D Kevlar

0.16±0.02

12.50

21000±500

3

2.00

Tin Copper 0.10mm

250D Polyester

0.23±0.02

4.00

7000±200

8

1.50

Tin Copper 0.06mm

150D  Polyester

0.16±0.02

11.6

14000±1000

7

0.90

Tin Copper 0.085mm

200D Kevlar

0.19±0.02

5.00

8500±300

5

3.80

Tin Copper 0.085mm

150D Polyester

0.19±0.02

6.00

9500±200

7

       0.90

Silver  Copper 0.10mm

250D Polyester

0.23±0.02

3.90

7000±200

8

1.5

Tinsel wire metal foil wrapping direction can be into forward "Z" direction and reverse "S" direction, “Z” is bunched in a clockwise direction, “S” is the opposite direction.

Copper Metallized Conductor Wire (4)

Applications

Heating wire,conductive tapes,RFID conductor, charging pile wires, medical electronics wire, robot wire, aerospace wire & cable,ship/cabin wire & cable, high-end headset wire, cell phone speaker wire, towline cable, railway track cable, as well as the field of industrial cable and special wire and cable.


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